Interesting facts about Stahlflex lines
Installation of bicycle steel flex brake lines
When installing bicycle steel flex brake lines, you have the choice between two installation options: "internal installation in the frame" or "external installation on the frame".
Within the scope of
This method facilitates self-assembly: one side of the cable is open so that it can be easily routed through the frame. The user can then install the open side independently using a screwing method. Thanks to this flexible solution, the cable can be easily adapted to different frame geometries, which considerably simplifies installation.
On the frame
With this type of installation, both ends of the line are firmly crimped and fixed to the outside of the frame. This method is ideal for users who value a permanently installed brake hose. The firmly crimped ends ensure a reliable connection, while the cable is clearly visible along the frame.
PR number of the brakes for Audi/Seat/Volkswagen/Skoda
PR numbers are product codes defined by the VAG Group, i.e. Volkswagen, Audi, Seat and Skoda, which ensure clear identification of brake parts. These PR numbers can be found on a sticker in the trunk, on the customer service data carrier and in the service booklet.
To clearly identify your brakes, we need the PR numbers of your vehicle's brakes.
The PR numbers always have three digits and contain combinations of numbers and letters such as "1KD" or "1LJ".
NOTE: As these specific codes are not always found in the same place on the sticker, it is best to check line by line whether one of the codes we have specified is present in your service booklet. If you have any uncertainties or further questions, you can contact our customer service by e-mail at any time - you are also welcome to send us a photo or scan of the PR code sticker directly.
Example picture
Color codes for steel braided lines (line color + connectors)
YOUR ADVANTAGES - Why buy from SPIEGLER!
At Spiegler Bremstechnik GmbH, we have been a premium manufacturer for more than 30 years. of steel braided lines, levers, superbike conversions and motorcycle parts from the brake technology area. Our decades of experience in the development and design of safety-relevant components on motorcycles is your and our big plus in terms of safety, accuracy of fit and driving pleasure. Our demands on our products and on ourselves are your guarantee for finest premium quality, Made by Spiegler.
The planning and development of our parts incorporates the accumulated know-how and experience from our vast fund of knowledge about motorcycles/models, rider types and material science. We use only the highest quality materials on the market for the construction of our products - where others cut corners, Spiegler consistently relies on the best raw materials, the finest alloys and absolute top quality of the materials used. Our state-of-the-art manufacturing process guarantees exact, tolerance-free production, design errors are eliminated by automated and standardized processes - for your safety & for your driving pleasure!
Our steel braided lines consist of a stainless steel braided mesh of the highest quality in aviation standard. Even here there are large differences in quality in the choice of materials. We at Spiegler guarantee that only the very best quality is installed and used in our lines.. The inner core of the pipes is made of the original TEFLON, and not a cheap imitation. The connectors and fittings are made only from the highest quality aluminum alloy or the best stainless steel.
Our cables are almost indestructible, are resistant to wind & weather, safe against marten biting.
All our steel braided lines are MADE IN GERMANY, In-House at Spiegler - with 10 years warranty!
Customer oriented - manufacturing according to your specifications & requirements:
Due to our modern manufacturing process we are able to produce dimensionally accurate steel flex lines for ALL applications in automotive engineering (motorcycles, cars, commercial vehicles, bicycles...) and industry. According to customer specifications, we manufacture steel flex lines in all dimensions and with the required connections. Lines with pressed connections, as well as VARIO - screwed connections we realize at your steel flex lines completely after customer's request. All connections can be rotated by 360° - optimal mounting guaranteed!
This Spiegler philosophy is reflected in ALL our products.
We look forward to welcoming you as a customer - what can we do for you?
Please feel free to call us: +49 7667 / 906 64-0
Welcome to Spiegler - Introducing ourselves
The company Spiegler Bremstechnik GmbH stands like no other company in the German motorcycle industry for the highest quality in the manufacture of Steel flex lines for motorcycles and Steel braided lines for cars and the entire automotive sector, and for first-class service and product development in the entire motorcycle brake technology sector. The consistent use of innovative techniques, a team of employees who stand behind their products with passion, and production on state-of-the-art machines enable us to manufacture products at the highest level in a flexible and targeted manner, from prototype construction to series production.
The brand new Motorcycle Brake & Clutch Lever Tusker PRO, Tusker, Classico and the BEAZON lever for Harley-Davidson bikesThe PREMIUM product range is impressively complemented by top ratings in all tests. The high-quality range will be completed by the acquisition of the company GSG Mototechnik in 2022, which will expand the range to include Motorcycle crash pads further refined & supplemented.
For over 30 years, SPIEGLER PREMIUM has been a manufacturer and competent partner for motorcyclists in everyday road traffic as well as in professional racing.
Welcome to Spiegler - for questions and information we are always there for you: +49 7667 / 906 64-0
General info about our steel braided lines.
Technical data of the steel braided lines:
- Production according to DIN EN ISO 9001:2000 KBA
- Meets US Standard FMVSS 106 and DOT
- Stainless steel mesh according to aviation standard with TEFLON© inner layer (PTFE) | optionally with or without plastic coating
- Tensile strength: > 249 Kp
- Bursting pressure: > 1050 bar
- Tear force 240 - 270 Kp
- Minimum bending radius: 24 mm
- Operating temperature: -75°C to + 260°C
- Diameter: 3,2 x 6,2
- Indestructible | robust | stable u. absolutely insensitive to weather influences
- Safe against marten browsing
- Non flammable
- Permanently pressure stable
Product information steel braided lines
Our steel braided lines are practically indestructible and are not subject to any wear & aging process. A special seal between the fitting and the hose allows the line to be laid without twisting.
The plastic coating additionally protects steel flex fabric against external influences such as salt, dirt, moisture and brake dust and is also a reliable protection against mechanical stresses such as friction/chafing and vibrations.
Available free of charge in many colors!
Fittings / Connections
Aluminum:
Aluminum fittings are mainly used for motorcycles.
Available in the anodized colors silver, black, gold, red, blue, titanium, chrome
Stainless steel:
We use stainless steel connections for all passenger car lines, as stainless steel is better suited to the heavier stresses on passenger car steel flex lines.
However, you can also choose stainless steel connections for motorcycle cables and custom-made products in the configurator.
ABE and TÜV approval of steel braided hoses.
ABE (General Operating Permit)
Lines and parts with ABE are registration-free. Your exact vehicle type is listed in the ABE. The brake / or clutch hose is marked with a unique KBA number from the Kraftfahrbundesamt. In the event of an inspection, it is sufficient to present the ABE.
TÜV parts certificate
If your vehicle is not listed in the ABE, or if the hoses are installed in a different way to the original installation, you will need a parts certificate.
This parts certificate certifies that your product has been tested and approved by TÜV or DEKRA and complies with the standards.
You will receive this parts certificate from us at the same time.
Note: All cables that are used in our Configurators as special designs / made to measure are manufactured for you, a parts certificate is enclosed for convenient registration with TÜV/DEKRA.
Application areas for steel braided lines.
SPIEGLER steel flex lines are used as brake & clutch lines in motorcycles, cars / motor vehicles / trucks and in industrial systems. Our steel flex lines are also suitable for all applications subject to tensile stress, such as convertible tops or similar.
Our lines are generally approved for hydraulic systems/fluids.
Do I need any additional parts for assembly?
Everything already included!
Our steel flex kits contain all the parts needed for installation - preconfigured. Simply install & start driving!
Explanation of transfer types (SB, Alterntaiv...)
SB: is the designation for Superbike brake lines, suitable for high handlebars.
The steel flex lines are supplied with an extended dimension.
Alternative: Alternative installation refers to an installation method that differs from the original installation method.
In the graphic below you will find many installation types illustrated.
Do I need new banjo bolts for mounting?
No, you can reuse the original hollow screws.
However, you will find banjo bolts in various anodized colors in our store, allowing you to match the colour of your brake hose with the banjo bolts.
Looks just great - perfectly styled!
Are the fittings/connections twistable?
Yes, the connectors can be rotated 360°, making it child's play to turn them into the exact position for perfect mounting.
Advantages of SPIEGLER-Stahlflex cables.
The SPIEGLER steel braided lines are for many years the lines of the highest quality - made in Germany. Through years of racing experience, the line are high-performance tested and offer perfect properties:
- Precise pressure point - Outstanding metering capability
- Shorter braking distance - Lower lever force
- Lightweight, robust, resistant
- Safe against marten browsing and weather influences
Are also available custom steel braided lines?
Of course! In our steel braided configurator you can create your steel braided lines to your desired size and with connections of your choice. The certificate for a smooth registration of the custom-made line you get of course in the package from us immediately supplied! You can get our custom-made products in the steel flex configurator "
Steel flex lines for motorcycles, cars / KFZ, convertible top cables / lifting lines, brake & clutch lines made of steel flex and for all applications in the industry, we make to measure for you. Custom-made products in all formats - for all applications!
How do I correctly measure the cable length for made-to-measure.
If you wish a Stahlflex custom made from one of our configurators it is important to provide us with the correct line length.
To measure the correct cable length (length A1, see graphic):
- For ring fittings please always measure from hole center to hole center.
- For screwed fittings, always measure to the end of the thread.
